Broken Tap Remover

WELLCAM's Broken Tap Remover brings precise, efficient removal of broken taps, minimizing workpiece damage. It enhances productivity, reduces downtime with dependable performance.


A Broken Tap Remover is a specialized tool designed to extract broken taps or drills from workpieces without damaging the material. Used in machining and manufacturing, it removes stuck tools from metal components. The device targets the broken tap precisely, disintegrating or loosening it while preserving the workpiece's integrity.

Ideal for industries like automotive, aerospace, and metalworking, broken tap removers save time, reduce scrap, and maintain production efficiency. They are essential for handling delicate repairs in high-precision environments, ensuring minimal downtime and cost-effective solutions for manufacturers.

The LS-100 Broken Tap Remover, designed by WELLCAM, offers precise, efficient removal of broken taps without damaging workpieces, saving time and costs. It ensures accuracy in delicate operations, reduces downtime, and prevents costly rework. Durable materials enhance tool longevity, while advanced spark erosion technology effectively handles various tap sizes and materials. Its portable design with a magnetic base allows easy clamping on workpieces of different sizes, diameters, and shapes.

This reliability improves productivity, maintains thread integrity, and supports smooth manufacturing processes. WELLCAM is a professional broken tap remover manufacturer in Taiwan. Get in touch for precision broken tap removal tools!


APPLICATION

  • Suitable for removal of Various Hardened material such as Broken screws, Taps, Drill bits, Gauges..etc. lncluding Other Cutting tools and tools.
  • Can Work on Different sizes, Diameters and Shapes of Workpiece.
  • A Versatile High Efficiency, Low cost Operation.

 

Features for LS-100:

  • Utilising Spark Erosion method to remove Broken parts of Cutting tools Or Screws, No damage to Workpiece, Due to cutting force generated.
  • It is of Portable design and lts Magnetic base, Allows to be easily clamped on Top of Workpiece for Machining.
  • It’s a Self-Contained unit, Complete with Dielectric Pump and Central cooling for Electrode Holder.
  • The workhead is Mounted on a +/- 60 Degree angle Slide plate.
  • With simple Easy-to-understand Operating panel on Controller.
  • With Automatic cutting depth control. Maximum Z-axis depth setting : 100mm. and Z-axis up / down Max. Travel : 300mm.

Specification

ModelunitLS-100
Electrode diameter Rangemmψ1.2 - ψ6.0
Machine Unit Net weightkgs6
Machine dimensions (W x D x H)mm240 x 60 x 410
Generator Unit Net weightkgs30
Generator dimension (W x D x H)mm310 x 260 x 200
Generator Power lnput 220 Volt. 1-Phase, ( 50 / 60 Hz.) / 110 Volt. 1-Phase, ( 50 / 60 Hz. )
Maximum Current OutputAmp.10 A.
Total AC Power lnputKVA1.2 KVA
Dielectric Fluid Clean Water
Electrode Material Brass Bar & Sheet
Packing Dimension (Carton packing)mm520 L x 440 W x 270 H
Total Weight (Carton Packing)kgs40
Wooden Crate Packing Dimensionmm590 L x 515 W x 400 H
Wooden Crate Packing Weightkgs50

 

TYPICAL WORK TIMES

TAP DIA.DEPTHELECTRODE DIA.TIME
M610mmψ37 min
M810mmψ49 min
M1010mmψ513 min
M1210mmψ616 min

STANDARD ACCESS.

  • MACHINE UNIT With Magnetic
  • Base. GENERATOR UNIT. SMALL
  • PUMP UNIT FOR Dielectric Fluid.
  • ELECTRODE CHUCK. BRASS
  • ELECTRODE. (SIZE AS BELOW)
    • ψ1.2mm DIA. X 4 Pieces
    • ψ2.0mm DIA . X 2 Pieces
    • ψ2.5mm DIA . X 2 Pieces
    • ψ3.0mm DIA . X 2 Pieces
    • ψ4.0mm DIA . X 1 Piece
    • ψ5.0mm DIA . X 1 Piece
    • ψ6.0mm DIA . X 1 Piece
  • BRASS SHEET & FIXED HOLDER. X 1 Set.

Cutting Method

Cutting Method

Overall Dimension

Swivel Work Head

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